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January 13, 2010

Farm Design Part Two: The Right Materials Are Essential For A Lasting Barn

A combination of traditional pole construction and conventional framing in between the posts creates the structure for this barn.

Check back every Wednesday through Feb. 24 for our continuing series on Farm Design, sponsored by ViginiaCountryProperties.com.

Now that the hard part of picking your property and designing your layout is over, it’s time to consider what type of materials you’ll use for construction. Barn builders rely on a variety of ingredients to construct a building, and often their choices will depend on where the facility is located.

“The region you live in often defines what materials are available,” said Lorri Hayward, who has run her own barn-design company, Hayward Designs, for over 20 years. “Cost is a key element in making your decisions, but you also have to remember that you get what you pay for.”

But even if you’re building on a budget, there are still plenty of options out there for safe, lasting construction.

“You have to remember that horses are very destructive to your structure,” said Hayward. “It pays to have things done right the first time, it’s a financial investment to your facility.”

From The Ground Up

As in all constructions, the foundation of your barn is one of the most important elements. For barns, designers often utilize two methods: poured concrete slabs or pole construction.

Concrete foundations, or stem wall, are normally coupled with timber framed barns. The foundation extends above the ground, usually about eight inches, to protect the framing and siding from moisture. Dimensions and the depth of concrete foundations are regulated by local code. With pole barn construction, the poles form the foundation and initial framing. The spacing of the poles depends on the design of the barn, but generally they are placed at 12-foot intervals.

“Even in conventional framing, you are looking at what will span the distance [between] the post and keep the frame strong,” said Hayward. “The farther the spacing, the weaker it will be.”

Framing, or the skeleton of your barn, is strictly regulated, because if it’s done incorrectly or with the wrong materials, it can be dangerous.  It’s important to inspect the lumber you’re using to make sure that the material is not warped, twisted, split or damaged.

Walls And Stalls That Last

After the framing is set in place, it’s time to construct the walls. While wood is a logical choice, it can be expensive depending on your area. Sheet metal siding is a cost-efficient alternative and is just as effective at protecting your horses if installed correctly. Concrete composite siding has also become popular in recent years and allows for some aesthetically pleasing alternatives for the outside of the building.

“You need to have a double wall system,” said Hayward. “One wall does not serve both services [of protecting the barn and the horses].”

Hayward recommends kick boards in any area that the horses can access. The kick wall should be four feet high and made of a strong, but flexible material.

“People often think that the perfect thing to do is to make their stalls out of block, but if the horse gets cast, it’s hard for them to flip themselves back over, and it doesn’t give,” said Hayward. “If you have a horse that kicks or paws, capped hocks or other injuries can occur.”

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Farm Design